Double Station Computer Control Electronic High Temperature Creep Testing Machine

Microcomputer-controlled electronic creep stress rupture testing machine is mainly used for testing the mechanical properties of superalloys, titanium alloys, other ferrous metals and non-ferrous metals, and measuring the steady-state creep rate, creep limit, creep elongation, Permanent fracture time, permanent strength limit, permanent elongation after fracture, section shrinkage, permanent notch sensitivity coefficient.
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Description

1. Application:

Microcomputer-controlled electronic creep stress rupture testing machine is mainly used for testing the mechanical properties of superalloys, titanium alloys, other ferrous metals and non-ferrous metals, and measuring the steady-state creep rate, creep limit, creep elongation, Permanent fracture time, permanent strength limit, permanent elongation after fracture, section shrinkage, permanent notch sensitivity coefficient. In addition to conventional creep and durability tests, stress relaxation tests, high-temperature short-time tensile tests, cyclic loading tests (load spectrum tests), and low-cycle cycles can also be performed.

2.Test standard:

2.1. Manufacturing and inspection standards

All parts of the testing machine and the measurement units

of various instruments all adopt the International Unit (SI) standard.

The design, manufacture, inspection and use of the testing machine comply with national standards and relevant industry standards. The applicable standards are as follows:

JB/T9373 "Technical Conditions for Tensile Creep Testing Machine"

GB/T16491 "Electronic Universal Testing Machine"

GB2611 "General Technical Requirements for Testing Machines"

GB/T16825.2 "Inspection of Force Applied by Tensile Creep Testing Machine"

2.2 Applicable test method standards

GB/T2039 "Metal Tensile Creep and Endurance Test Method"

HB5151 "Test method for high temperature tensile creep of metals"

HB5150 "Test method for high temperature tensile endurance of metals"

ASTM E139《Conducting Creep, Creep-Rupture, and Stress-RuptureTests of Metallic Materials1》

ASTM E292《 Standard Test Methods for Conducting Time-for-Rupture Notch
Tension Tests of Materials》;

ISO 204-2006《Metallic materials: Uniaxial creep testing in tension: Method of test》;

BS EN ISO 7500-2:2006《Metallic materials-Verification of static uniaxial testing machines-part2: Tension creep testing machines –verification of applied force》.

3.Application range

The testing machine is mainly used for endurance strength test of metal materials in high temperature environment, and measures the performance parameters such as the limit of endurance strength.

The main functions that can be realized are as follows:

Endurance fracture time;

Endurance strength limit and extrapolation;

Elongation and section shrinkage after endurance fracture;

Endurance notch sensitivity coefficient;

Test software function introduction

  • The multi-purpose dynamic test software includes high and low cycle fatigue test software modules;
  • System resource management module: It can configure and display the hardware resources of the system and control the loading of static and fatigue tests.
  • It can realize the conversion of different control modes (position control - force control) during the test. Real-time collection, display and storage of test data.
  • Application software: safe and reliable, powerful, good execution, upgrade able and expandable, and capable of automatic analysis and processing of test data.
  • Fatigue test (low cycle fatigue, high cycle fatigue)
  • Stress control,Strain Control,Constant amplitude fatigue,Amplitude fatigue,Frequency conversion fatigue
  • Simulate the measured waveform,Random wave forms and external input wave forms; random wave forms with user-defined parameters; custom wave forms imported by users;
  • Multiple sine wave forms with different frequencies or amplitude combinations;

Fatigue Test Software

Test software function introduction

Machine In work shop

 

fatigue testing machine workshop 1

Machine In Customer Laboratory 

fatigue testing machine workshop 2

 

 

 

Main technical indicators:

Model

KASON RCW-50E-II

4.1 Mainframe

Maximum test load

50kN

Minimum test load

500N

Testing machine Accuracy

≤±0.5%

Test force measurement range

0.4%FS-100%FS

Relative error of test force indication

±0.5%

Test force resolution

1/500000 of maximum test force (resolution remains unchanged throughout the whole process)

Test force drift

4×10-4 yards/24h (under constant temperature conditions)

Maximum loading rate

3kN/s

Test force control stability

±0.2%

Chuck moving speed range

0.001~100mm/min

Chuck moving speed error

±0.5%

Rod stroke

250mm

Displacement resolution

0.1µm

Coaxiality of upper and lower chucks

≤10% (meeting both national and American standards)

Highest frequency during low-frequency cycle

0.5Hz

Timing error

±0.1%

Working system

Equipment continuous test time ≧20,000 hours

Power supply

220V±10%

In order to better realize periodic loading test, low-cycle test and other tests, the testing machine meets the following standards:

Testing machine host stiffness

200%

Servo motor and driver power

200%

Force sensor (imported)

300%

4.2 Electric furnace and temperature control system

Electric furnace structure

open-type atmospheric furnace, heated by three-section electric furnace wire, controlled in sections.

Working temperature range °C

300~1200℃

Effective equalizing zone length

150mm

Furnace tube and electric furnace size: furnace inner diameter

Φ90mm

External dimensions

Φ320×460 mm

Furnace wire (electric heating element)

imported latest HREφ1.4mm fine furnace wire.

Circuit life

≤1100℃ continuous working time, more than 50,000 hours.

Electric furnace surface temperature

≤65℃ (average)

Power supply

380V±10%; 50Hz±2%

Heating power

4.5KW

 

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